Repair & recondition
Extend the life of your totes with cage straightening, valve rebuilds, and liner swaps.
Why repair instead of replace
Cost savings vs. new
Typical turnaround
Successful repair rate
Tote lifespan
Valve service
Replace gaskets, seals, and handles for leak-free performance. We service all valve types and can upgrade to higher-flow options.
Cage restoration
We fix bends, weld supports, and recoat cages to OSHA standards. Structural repairs restore full load capacity.
Liner swaps
Swap in certified liners for food and beverage reuse. New bottles restore food-grade status to previously industrial totes.
Repair services and pricing
| Service | Description | Turnaround | Price range |
|---|---|---|---|
| Valve rebuild | Gaskets, seals, handle replacement | Same day | $15-35 |
| Valve replacement | Complete new valve assembly | Same day | $40-80 |
| Cage straightening | Hydraulic press, minor bends | 1-2 days | $25-50 |
| Cage welding | Structural repairs, reinforcement | 2-3 days | $35-75 |
| Liner replacement | New HDPE bottle installation | 1-2 days | $75-150 |
| Pallet replacement | New wood or plastic pallet | 1 day | $30-60 |
| Full reconditioning | Complete overhaul, all components | 3-5 days | $100-200 |
Pricing varies based on tote condition and specific repairs needed. Contact us for an accurate quote.
Typical repair checklist
Our technicians follow a documented inspection and repair sequence to ensure consistent quality.
Turnaround time
Most repairs are completed within 3-5 business days.
Rush service adds 20-30% to standard pricing but reduces turnaround to 1-2 days.
Valve services
Gasket and seal replacement
Most valve leaks are caused by worn gaskets and seals. We rebuild valves with new sealing components for leak-free performance.
Complete valve replacement
Damaged or worn valves are replaced entirely. We install high-quality replacement valves that meet or exceed OEM specifications.
Valve upgrades
Upgrade to camlock or butterfly valves for faster discharge. We can convert standard threaded outlets to quick-connect systems.
Cage repair capabilities
Structural repairs
IBC cages take abuse from forklifts, stacking, and handling. We restore structural integrity through professional repair techniques.
Surface restoration
Beyond structural repairs, we restore cage appearance and corrosion protection.
Valve upgrades
Upgrade to camlock or butterfly valves for faster discharge. Higher flow valves reduce filling and emptying time significantly.
Seal replacements
New gaskets and caps prevent drips during transport. We stock sealing components for all major tote brands and configurations.
Inspection tags
We add inspection tags with date and technician initials. Tags provide traceability and compliance documentation.
Liner replacement services
Industrial liners
General-purpose HDPE liners suitable for most industrial applications. Cost-effective solution for non-food uses.
Food-grade liners
FDA-compliant HDPE liners for food and beverage applications. Full documentation and traceability included.
Barrier liners
Multi-layer or barrier liners for applications requiring enhanced chemical resistance or permeation control.
Pallet services
Pallet repair
Damaged pallets compromise tote stability and safety. We repair or replace pallets as needed.
Pallet replacement
When repair isn't practical, we install new pallets. All pallet types available.
Full reconditioning process
Intake inspection
Each tote receives detailed inspection documenting condition of all components. Photos taken for before/after comparison.
Disassembly
Tote is disassembled for thorough cleaning and individual component assessment. Liner, cage, and pallet evaluated separately.
Cleaning
Multi-stage cleaning process removes residue and contamination. Process varies based on prior contents and intended use.
Repair
All identified repairs performed. Cage straightening, valve service, gasket replacement, and structural repairs completed.
Reassembly
Components reassembled with new or refurbished parts as needed. Final adjustments ensure proper fit and function.
Testing & documentation
Final testing verifies valve operation, structural integrity, and overall condition. Documentation package prepared.
Fleet reconditioning programs
Volume reconditioning
Facilities with tote fleets benefit from scheduled reconditioning programs. We can process your entire inventory on a rotating basis.
Program benefits
Fleet programs extend tote lifespan and reduce total ownership cost.
Extended lifespan
Cost reduction
Frequently asked questions
How do I know if a tote can be repaired?
Most totes can be repaired unless the liner has severe damage or the cage is catastrophically bent. Send us photos for a free assessment.
Do you pick up totes for repair?
Yes, we offer pickup and delivery for repair services. Pickup fees apply based on location and quantity.
Can you repair totes on-site?
We offer limited on-site repair for valve service and minor cage adjustments. Major repairs require shop service.
What warranty do you offer on repairs?
Repair work is warranted for 90 days against defects in workmanship. New parts carry manufacturer warranties.
Can you upgrade my totes during repair?
Absolutely. Repair service is an ideal time to upgrade valves, replace pallets, or add accessories.
How long do reconditioned totes last?
Properly reconditioned totes typically provide 3-5 additional years of service depending on use conditions.
Fill out the form above or contact us with photos for a repair estimate.